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Old 11-24-2007, 09:02 PM
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Default Corrosion where stainless meets aluminum

Among those various winter projects we never seem to get to, taking a look at all the places where you have stainless screws going into aluminum is a good idea. As you know, stainless and aluminum are dis-similar enough that when you add a bit of water, it sets up a galvanic action that starts to eat the aluminum. Make the water salty and the process goes even faster. Since the current market means we might all be keeping our boats a bit longer than usual, a little preventative maintenance might be good.

About a year ago, I was talking to a builder of aluminum boats and asked what they did about the galvanic corrosion problem. I was told that they use a zinc paste or spray on all of the screws before they install them. The zinc serves as a sacrificial anode. You can buy the spray as a product named ECK. It is primarily sold to the builders of aluminum truck trailers, which have a similar problem from rain and salted roads. Here's a link:

http://www.vannay.com/eck.html

I was talking to the guy that bought my Stamas and he told me that a gust of wind tore one of the bimini mounts loose. He said the threads were corroded away. Yeah, I can understand that. The screws on the top get a constant bath of salt water and they are the toughest to rinse. Areas where things are clamped together make it even worse. The water gets in there and there's just no good way to rinse it out. The only fix is to keep it from getting in there in the first place.

So, take a look around your boat and see what might need to be bedded and sealed before it lets go. This might look like overkill, but here's a bimini mount I did today. Oh, that's 4200. I just about don't use 5200 unless I never, ever plan to take it apart. 4200 is strong enough.

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Old 11-25-2007, 09:11 AM
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As always, beautiful work and thanks for the tip. I've got a bunch of screws for my curtains that are installed into an aluminum track. I just added this to my winter list.
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Old 12-28-2007, 08:27 AM
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I had a leaning post installed at Birdsall a couple years ago, they used (and sold) a sealant on every stainless screw that touched the aluminum, was specifically for the different metals contact spots. My tube is at home in NJ, and forget what it's called. I just looked on their website and can't find it either.
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Old 12-28-2007, 06:23 PM
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Quote:
Originally Posted by afishinado View Post
I had a leaning post installed at Birdsall a couple years ago, they used (and sold) a sealant on every stainless screw that touched the aluminum, was specifically for the different metals contact spots. My tube is at home in NJ, and forget what it's called. I just looked on their website and can't find it either.
Its called Tef-Gel. Great stuff....Mark
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Old 01-01-2008, 12:10 PM
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Any advice on how to remove SS screws from AL once the "process" begins ?
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Old 01-01-2008, 01:33 PM
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That can be tough. I've tried a lot of things and none of 'em seem to be magic. Liquid wrench works as good as anything I've found.
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Old 01-01-2008, 02:32 PM
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Quote:
Originally Posted by Kern O View Post
That can be tough. I've tried a lot of things and none of 'em seem to be magic. Liquid wrench works as good as anything I've found.
I was gonna say the same thing... any penetrant - some stuff I had called PB blaster worked pretty good...woody wax also good - amazing to me how much woody wax eats all types of corrosion....
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Old 01-01-2008, 04:56 PM
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PBR Blaster usually works the best for me on removing corroded screws...You can get it at any automotive store..
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Old 01-01-2008, 05:09 PM
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I have not tried it on corroded screws but CRC knock'em loose seems to work better for me than PB Blaster on other boat applications. A local store that sells both gave me a can for free and told me I would not go back to PB. It is good but I still keep both on the shelf and dropped liquid wrench.
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Old 01-01-2008, 09:26 PM
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I found out about Tuf-Gel from Birdsall. My T-Top has about 100 small threaded holes in the aluminum with SS fine thread screws that hold a aluminum strip which holds the weblon in place. My boat is a 2001 and I had to remove ten and they came out with no problem at all. Thats when I called Birdsall to see what they used since it was a birdsall top.....Mark
You can see the small Stainless screws in the band the photo.
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